World premiere Fire and Ice
Abacus launches a new era of spinning machines
After intensive co-operation with our customer and many new innovations by our engineers, the first CNC-controlled "fire & water" spinning machine has been completed and already delivered. Materials such as C4, C22, 2.4819, 14571 and many more, which are difficult to cold-form, can now be formed with CNC-supported temperature control and an output of 2 x 50 kW at up to 1,300 C°.
With two torches in use, new swivelling technology for the axes, controlled by our latest PREMO software, production times are reduced and added value is increased. The new water cooling unit, which cools the workpieces and spinning tools directly and thus extends the service life of the tools, offers particular added value.
Whether aerospace, medical technology or container construction - with PREMO FIRE & ICE, a new era of possible applications for spinning machines has begun.
Mechanical Engineering
Made in Germany - your partner for special requests
Thank you for your interest in Abacus Maschinenbau. You've come to the right place, because quality "Made in Germany" pays off. We ensure binding production standards at the highest level, verifiable, because our services are certified and tested. Whether you are interested in our PREMO series of spinning machines, our special machine construction, our software and control development or our contract manufacturing - at Abacus Maschinenbau, we focus on the highest precision and quality. And you will feel this from your very first contact with us.
With us, you can expect more than "just" standard solutions. This is ensured by our employees and their decades of experience in mechanical engineering. Our technicians and engineers will develop exactly the right solution for you. We combine expertise from a large number of customer projects with state-of-the-art technology and a focus on optimised, highly economical and value-adding manufacturing processes.
To make your project a success, Abacus Maschinenbau integrates the various disciplines working on your order. In this way, we combine customised software solutions with engineering craftsmanship. We keep you reliably informed about the progress of your project at all times. In this way, we ensure that our customers receive personalised and professional support from the initial consultation through to machine handover. Because you are worth it to us.
Services
Our services at a glance
You won't hear a "no" from us. Because that's no way to start a collaboration. In the successful history of Abacus Maschinenbau, we have often done things that others have not dared to do. Like building horizontal spinning machines. Our curiosity and appetite for technical challenges are what make us special - and the perfect partner for you. Get to know us, it's worth it. Here is an overview of our services.
Spinning machine PREMO
Metal spinning in Top Form
The use of servo drives and the absence of hydraulics enables up to 60% more energy efficiency. The significantly shortened conversion and production times, a high reproducible production quality and low maintenance costs are further essential features of the new series of "PREMO" spinning lathes.
Design
If you have decided to work with Abacus, the first step is to get to know our design team. In this phase, we listen to you and, through our engineers and technicians, ensure that your idea first becomes a project and then a finished machine.
We promise that your ideas will benefit from our design expertise. We bring the two together and place the highest value on quality and efficiency. You benefit from this just as much as we do.
Software development
Hardly anything works today without software. Our machines are also dependent on the right information. With in-house software development, we guarantee you the best possible performance and efficient machine control.
Our developers also ensure that your individual wishes and requirements are taken into account in a targeted manner.
Control system engineering
We design, programme and integrate the right automation and technology into your production line to optimise productivity and thus improve added value.
We think and plan automation from A to Z, from the pallet system to the connection of robots to the transfer to other connected plants and systems. Naturally including the software connection to the entire system. Abacus Maschinenbau provides all of this from a single source.
CNC Milling/ CNC Turning
You can also benefit from our modern machinery in contract manufacturing.
We employ a highly qualified team in the areas of CNC milling and CNC turning, which will develop and machine the right solution for you, from small to large series, from simple to complex components. We look forward to receiving your enquiry.
EDM
Eroding is our speciality. Wire eroding and EDM drilling complete our range of CNC contract manufacturing services. Here too, a competent team with modern 5-axis machines awaits you and will be happy to provide you with a quotation.
We combine modern technology with human experience. The interplay of both factors is an advantage for you, as we ensure efficiency and reliability throughout the entire production process at Abacus Maschinenbau.
Manufacture/ Installation
Our fitters in electrical and mechanical assembly are specialists in the construction of small series, complex systems and complete machines, including mechanical and control technology. Switch cabinet construction and software development are also part of our repertoire.
Experience our enthusiasm for challenges, with which we also tackle complex tasks in a solution-orientated manner.
