Abacus GmbH, Drückmaschine PREMO, Software

PREMO Smart Service

Less complexity. More profit. Pressures rethought. Get comprehensive production, product quality and maintenance analytics.

Increase production / Minimise downtimes / Detect failures at an early stage

Secure know-how digitally / Optimise maintenance / Save costs

Demonstrate sustainability

Condition Monitoring

Condition monitoring is the continuous monitoring of machines by means of sensors sensors installed on critical components or assemblies. Temperatures, vibrations, power, etc. are measured in order to detect possible problems in the machine at an early stage and to take measures in time.

Premo SmartService 4.0 offers you the possibility at any time to either in real time or via the history of past measurement data either in real time or via the history.

Predictive Maintenance

Predictive maintenance enables the failure of machine components with the help of measurement data even before a machine stops. predict the failure of machine components with the help of measurement data, so that appropriate maintenance measures can be carried out in good time to minimise downtimes.

Remote Mainenance

Remote Maintenance enables with the help of e.g. AR glasses, a tablet or smartphone a deep insight into the machine. Problems can be localised in the simplest way with the help of this technology. It enables the support of the customer by the Abacus maintenance staff. Customers are Abacus service technicians direct customers to specific components and are supported in their maintenance measures.

Machine Lifecycle Management

Every maintenance and all service interventions are historically logged and traceable over the entire life cycle of the machine. Thanks to the complete logging, it is possible to save the know-how and problem solving of the maintenance personnel directly in Premo SmartService 4.0. Maintenance forms and checklists are generated and stored to ensure optimal cooperation and communication between the client and the maintenance staff.

Product Lifecycle Management

Product Lifecycle Management allows you to the basic and process data of every part produced on your Premo spinning machines. This enables optimal quality management and forms the data basis for production, such as OEE and other key figures. For production parts with special quality requirements, it is possible to generate individual QR codes after production and to make the production part 100% traceable with this.

Push Notification

Intelligent communication of digital applications. As soon as a measured value of the monitoring exceeds its specific limit value, a fully automated message is sent via system by e-mail or push message directly to the responsible employees.

Shop

The shop offers you the possibility to order spare parts, operating materials and accessories directly from Abacus with just a few clicks. In this way, sources of error in procurement can be  and optimise the maintenance of the Premo spinning machines.

Analysis

Premo SmartService 4.0 provides a solution for intelligent reports to provide core information on production of parts, machine operation, energy consumption (electricity, compressed air, etc.) and upcoming maintenance, compressed air, etc.) The reports can be sent weekly, monthly or quarterly.